Since its introduction in 2008, Rota’s exterior sensor expertise has revolutionised how place sensors are carried out in hydraulic cylinders. Initially designed to propagate a magnetic subject by way of a carbon metal cylinder wall, this innovation enabled correct analogue or digital place reporting for cylinders the place conventional strategies similar to deep drilling have been both not potential or economically viable. With the most recent developments, together with a discount in magnet measurement by as much as 88%, the brand new Elu Collection affords even better potential for value financial savings and operational effectivity. This makes it an excellent resolution for OEMs in industries like transportation and agricultural equipment.
The evolution of the Elu sensor
Rota’s preliminary design addressed the problem of integrating sensors into double-ended and long-stroke cylinders, the place conventional deep drilling may compromise the structural integrity of the cylinder or enhance prices. The El collection enabled exterior sensor mounting, eliminating the necessity for inner modifications. This breakthrough opened alternatives for exact place monitoring in heavy-duty functions, similar to steering programs in agricultural equipment or long-reach hydraulics in transportation automobiles.
With the most recent Elu collection, Rota has taken this idea even additional. By lowering the magnet measurement by as much as 88%, the brand new sensor permits for integration into even smaller cylinders with out altering the core dimensions – such because the pin-to-pin size – essential in lots of OEM designs. This flexibility permits seamless integration into present programs, making it a plug-and-play resolution for producers.
Price advantages
One of the vital vital cost-saving facets of the Elu sensor is the minimal machining required. Putting in the magnet entails milling a easy slot within the piston, at a value of roughly one euro per cylinder. That is drastically decrease than conventional strategies, similar to deep drilling, which not solely incurs increased prices but additionally compromises piston rod power.
In long-stroke cylinders, gun drilling is commonly essential to accommodate conventional inner sensors, a course of that may be prohibitively costly. By eliminating this requirement, the E Collection gives an answer that cuts down on each time and prices, making it possible to implement place sensing even in long-stroke or double-ended cylinders.
The power to pre-install magnets in cylinders and add sensors later, as wanted, creates a extremely versatile manufacturing course of. OEMs can standardise their cylinders throughout completely different fashions and determine so as to add sensors solely when the appliance requires it. This “modular” method can result in vital stock value reductions, as the identical base cylinder can be utilized throughout numerous configurations. Moreover, the smaller magnet measurement means the Elu sensor can match into most cylinder designs with out requiring adjustments to the general dimensions, making it simpler for OEMs to combine the expertise with out re-engineering their programs.
Larger potential
In industries like transportation and agriculture, the place gear sturdiness and precision management are paramount, the Elu collection affords essential benefits. For example, in agricultural equipment, the place exact steering and hydraulic management are vital, the Elu sensor permits for real-time place monitoring of cylinders, enhancing operational effectivity and lowering put on and tear on equipment. Equally, in heavy-duty transport automobiles, the place hydraulic programs are integral to lifting and loading mechanisms, the Elu sensor gives sturdy, dependable suggestions, enabling smoother operations and enhancing security.
The rugged design of the Elu sensor, coupled with its resistance to vibration and harsh situations, makes it ultimate for outside and high-intensity functions the place downtime could be pricey. Moreover, the simply replaceable sensors imply much less downtime and decrease upkeep prices making certain increased productiveness for end-users.
With the brand new Elu collection, Rota has not solely superior the expertise behind exterior sensors but additionally made it extra accessible and cost-effective for OEMs in transportation and agricultural equipment. The decreased magnet measurement, decrease machining prices, and modular integration potential supply a transparent path to enhancing operational effectivity and reducing total manufacturing prices. Because the demand for smarter, extra environment friendly equipment grows, the Elu collection sensor positions itself as a vital innovation that may assist producers keep aggressive whereas assembly the wants of more and more subtle functions.
Rota might be exhibiting at EIMA Worldwide 2024 – Corridor 15 Stand D/10
